PC塑胶原料特性:
a、机械性能:强度高、耐疲劳性、尺寸稳定、蠕变也小(高温条件下也极少有变化);
b、耐热老化性:增强后的UL温度指数达120~140℃(户外长期老化性也很好);
c、耐溶剂性:无应力开裂;
d、对水稳定性:遇水易分解(高温、高湿环境下使用需谨慎);
e、电气性能:
1、绝缘性能:优良(潮湿、高温也能保持电性能稳定,是制造电子、电气零件的理想材料);
2、介电系数:3.0-3.2;
3、耐电弧性:120s;
f、成型加工性:普通设备注塑或挤塑。由于结晶速度快,流动性好,模具温度也比其他工程塑料要求低。在加工薄壁制件时,仅需几秒钟,对大部件也只要40-60s即可。
PC塑胶原料市场各方面用途:
1.光学照明:用于制造大型灯罩、防护玻璃、光学仪器的左右目镜筒等,还可广泛用于飞机上的透明材料。
2.电子电器:聚碳酸酯是优良的E(120℃)级绝缘材料,用于制造绝缘接插件、线圈框架、管座、绝缘套管、电话机壳体及零件、矿灯的电池壳等。也可用于制作尺寸精度很高的零件,如光盘、电话、电子计算机、视频录象机、电话交换器、信号继电器等通讯器材。聚碳酸酯薄摸还被广泛用作电容器、绝缘皮包、录音带、彩色录象磁带等。
3.机械设备:用于制造各种齿轮、齿条、蜗轮、蜗杆、轴承、凸轮、螺栓、杠杆、曲轴、棘轮,也可作一些机械设备壳体、罩盖和框架等零件。
4.医疗器材:可作医疗用途的杯、筒、瓶以及牙科器械、药品容器和手术器械,甚至还可用作人工肾、人工肺等人工脏器。
5.其它方面:建筑上用作中空筋双壁板、暖房玻璃等;在纺织行业用作纺织纱管、纺织机轴瓦等;日用方面作奶瓶、餐具、玩具和模型等。
PC的工艺特点:
1.聚集态物性属于无型非结晶性塑胶,无明显熔点,熔体黏度较高。玻璃化温度140—150度,熔融温度215—225度,成型温度250—320度。
2.在正常加工温度范围内热稳定性较好,300度长时停留基本不分解,超过340度开始分解,粘度受剪切速度率影响较小。
3.流变性接近牛顿性液体,表现黏度受温度的影响较大,受剪切速率的影响较小,相对分子质量的增大而增大。PC分子链中有苯环,公子链刚性大。
4.PC的抗蠕变性好,尺寸稳定性好;但内应力不易消除。
5.PC高温度下遇水易降解,成型时要求水公含量在0.02%以下。
6.制品易开裂.
PC plastic raw material characteristics: A, mechanical properties:high strength, fatigue resistance, size stability, creep is small(high temperature conditions also rarely change) ; B, heat agingresistance: the UL Temperature Index reached 120 ~ 140 ° C (outdoorlong-term aging was also very good) C, solvent resistance: nostress cracking; D, to the water stability: meets the water easy todecompose (under the high temperature, the high humidityenvironment use needs to be careful) ; E, electrical performance:1, insulation performance: excellent (wet, high temperature canalso maintain electrical performance stability, is the manufactureof electronic and electrical parts of the ideal material)2,dielectric coefficient: 3.0-3.2; 3, Arc Resistance: 120s; F,molding processability: ordinary equipment injection or extrusion.The mold temperature is lower than other engineering plastics dueto its high crystallization speed and good fluidity. In theprocessing of thin-walled parts, only a few seconds, for largeparts only 40-60s can be. PCplastic raw materials market applications: 1. Optical lighting:Used for manufacturing large lampshade, protective glass, left andright eyepieces of optical instruments, etc. . It can also bewidely used in transparent materials on aircraft. 2. Electrical andelectronic equipment: polycarbonate is an excellent E (120 ° C)class insulating material, used for manufacturing insulatingconnectors, coil frame, pipe pedestal, insulating sleeve, telephonecase and parts, Miner's lamp battery case, etc. . It can also beused to make parts with high dimensional accuracy, such as compactdiscs, telephones, computer, video recorders, telephone switches,signal relays and other communication equipment. Polycarbonate thinfilm is also widely used as capacitors, insulating bags, audiotapes, color video tape, etc. . 3. Mechanical Equipment: Used formanufacturing various gears, rack, worm, worm, bearing, Cam, bolt,lever, crankshaft, Ratchet, it can also be used as housing, coverand frame of some mechanical equipment. Four. Medical Equipment:can be used as medical cups, barrels, bottles and dental equipment,drug containers and surgical instruments, and even can be used asartificial kidney, artificial lung and other artificial organs. 5.Other uses: In architecture, it is used as hollow rib double wallpanel, greenhouse glass, etc. . In textile industry, it is used astextile yarn tube, textile machine bearing, etc. . PCprocess features: 1. The aggregation is an amorphous plastic withno apparent melting point and high melt viscosity. Glasstemperature 140-150 degrees, melting temperature 215-225 degrees,molding temperature 250-320 degrees. 2. In the normal processingtemperature range, the thermal stability is good, 300 degreeslong-stay basically do not decompose, more than 340 degrees beganto decompose, viscosity is less affected by the shear rate. 3. Therheological properties are similar to those of Newton fluids. Theapparent viscosity is more affected by temperature than by shearrate, and increases with the increase of relative molecular weight.There is benzene ring in PC molecular chain, so the Chilton chainis rigid. Four. PC has good creep resistance and dimensionalstability, but internal stress is not easy to eliminate. 5. PC iseasy to be degr
aded by water at high temperature, and its water content is0.02
翻译来自彩云小译